Product Description
| Chain No | Pitch | Width Between Inner Plates | Pin Dia | Pin Length | Inner Plate Depth | Average Tensile Strength | Weight |
| Mm | mm | mm | mm | mm | mm | Kn | kg/m |
| 04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
| 05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
| *06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
| 08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
| 10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
| 12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
| 16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
| 20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
| 24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
| 28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
| 32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
| 40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
| 48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
| 56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CHINAMFG situation since the trend of economic globalization has developed with anirresistible force.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Food Machinery |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Double Pitch Chain |
| Function: | Transmisssion |
| Customization: | Available | Customized Request |
|---|
How does lubrication affect the performance of an industrial chain?
Lubrication plays a crucial role in the performance and longevity of an industrial chain. It provides a protective layer between the moving components of the chain, reducing friction and wear. Here are the key ways in which lubrication affects the performance of an industrial chain:
- Friction reduction: Lubrication creates a lubricating film that reduces friction between the chain’s pins, bushings, and rollers. This minimizes the resistance to movement and allows the chain to operate smoothly, reducing energy consumption and preventing excessive heat generation.
- Wear prevention: Lubrication forms a protective barrier that prevents direct metal-to-metal contact between the chain’s components. This reduces wear and extends the chain’s service life, minimizing the need for frequent replacements and costly downtime.
- Corrosion protection: Lubricants can have anti-corrosion additives that protect the chain from rust and corrosion caused by moisture, chemicals, or environmental factors. This is particularly important in applications exposed to harsh or corrosive environments.
- Noise reduction: Proper lubrication reduces the noise generated by the chain’s movement by minimizing metal-to-metal contact and damping vibrations. This is crucial in applications where noise levels need to be controlled, such as in residential areas or noise-sensitive environments.
- Temperature control: Lubrication helps dissipate heat generated during chain operation, preventing overheating and potential damage to the chain. It also provides thermal stability, allowing the chain to maintain its performance even in high-temperature environments.
- Contamination resistance: Lubrication helps repel and flush away contaminants such as dirt, dust, and debris that can accumulate on the chain. By keeping the chain clean, lubrication reduces the risk of abrasive wear and blockages that can hinder the chain’s operation.
Proper lubrication selection and maintenance are critical to ensure optimal performance and longevity of an industrial chain. It is important to follow the manufacturer's recommendations regarding lubrication intervals, lubricant type, and application methods to achieve the best results.
How do you calculate the required length of an industrial chain?
Calculating the required length of an industrial chain involves considering several factors such as the distance between sprockets, the number of chain links, and any additional allowances for tensioning and adjustment. Here is a step-by-step process to calculate the required chain length:
- Measure the Center-to-Center Distance: Measure the distance between the center of the drive sprocket and the center of the driven sprocket. This is the center-to-center distance or pitch length.
- Determine the Number of Chain Links: Determine the number of chain links required by dividing the center-to-center distance by the pitch or the distance between adjacent chain pins.
- Add Allowances: Add allowances to account for tensioning and adjustment. The specific allowances depend on the type of industrial chain and the application requirements. Typically, an additional one or two links are added to accommodate tensioning and ensure proper chain engagement.
- Calculate the Total Chain Length: Multiply the number of chain links by the pitch or distance between adjacent chain pins. This will give you the total chain length required.
It’s important to note that industrial chains are often sold in standard lengths or in increments of a certain number of chain links. In such cases, you may need to select the nearest standard chain length that meets your calculated requirements.
It is recommended to consult the manufacturer’s guidelines, technical specifications, or engineering resources for accurate and specific calculations based on the type and size of the industrial chain being used.
How do you troubleshoot common issues with industrial chains?
Troubleshooting common issues with industrial chains involves identifying the problem, determining its cause, and taking appropriate corrective actions. Here are some common issues and troubleshooting steps:
- Chain misalignment: If the chain is misaligned, it can cause excessive wear, noise, and tension issues. To troubleshoot this, visually inspect the chain’s alignment and check if the sprockets are properly aligned. Adjust the sprockets and ensure they are aligned with the chain’s centerline.
- Chain elongation: Over time, industrial chains can elongate, leading to poor performance and increased stress on the components. To troubleshoot elongation, measure the chain’s pitch and compare it to the manufacturer’s specifications. If the chain is elongated beyond the recommended limit, it may need to be replaced.
- Inadequate lubrication: Insufficient or improper lubrication can result in increased friction and wear. Check the lubrication system and ensure the chain is properly lubricated according to the manufacturer’s recommendations. Adjust the lubrication schedule or consider using a different lubricant if necessary.
- Excessive chain tension: Excessive tension can cause increased wear, noise, and strain on the chain and components. Check the tension of the chain and adjust it to the manufacturer’s recommended specifications. Ensure proper tensioning devices, such as tensioners or idler sprockets, are in place and functioning correctly.
- Broken or damaged links: If there are broken or damaged links in the chain, they can cause performance issues and potential failure. Inspect the chain for any visible damage, such as broken pins or links, and replace the affected components as necessary.
- Excessive chain wear: Excessive wear can lead to chain elongation, decreased performance, and increased risk of failure. Regularly inspect the chain for signs of wear, such as elongation, worn sprocket teeth, or excessive clearance between the chain and sprockets. Replace the chain if it has reached its wear limit.
It is important to consult the manufacturer’s guidelines and recommendations for troubleshooting specific issues with the particular type of industrial chain being used. Additionally, regular maintenance, including proper lubrication, tensioning, and periodic inspections, can help prevent common issues and prolong the lifespan of the industrial chain.
editor by CX 2023-10-08